Making New Door Panels

To custom make door panels that are strong enough for everyday use and or abuse use fiberglass mat to reinforce the high stress areas like the door pull or armrest for instance cut the fiberglass mat into several small pieces and overlap them when applying to the door panel surface for added strength. This series of videos will walk you through building custom interior door panels. Order line available till 3am utc.

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Set an old door panel on the hardboard and trace its shape.

Making new door panels.

The cardboard cut pretty easy with a few passes of a new utility knife. Be sure to mark all. To make the holes i used a gasket punch at first and for the larger holes but for small door panel clip holes i just drilled 1 2 holes like the original had and cleaned the edge with a sharp knife. How to build your own car door panels.

Attach the smooth side of the traced piece of hardboard to the smooth side of the other piece with. This is part one of hagan street rods modular door panel system. The videos feature pro builder pete hagan. Mark any holes that will need to be put in.

This film will teach you how to design construct and upholster your own auto door panels. Be the first to get new products special deals promotions. Place one 48 by 48 by 1 8 inch hardboard on a worktable.

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